Rolling filter conveyor｜Bunri is a specialized manufacturer of equipment that separates and discharges sludge and chips from grinding and cutting
Rolling filter conveyor MAL
Conveyor that supports both magnetic and non-magnetic materials with a combination of magnet and punching filter.
Optimum for those who process both magnetic and non-magnetic materials using a single machine tool.
Features
- A single machine is suitable for chips of both magnetic materials and non-magnetic materials.
- The magnet installed on the bottom of the conveyor captures magnetic chips.
- The punching filter captures non-magnetic chips.
- The punching filter is automatically cleaned by constantly rotating in contact with the scraping board, preventing it from becoming clogged.
- No backwashing is required, so no mist is generated, which helps improve the environment in the factory.
- The chip discharge port of the conveyor has a structure that drains liquid, which ensures that chips are drained before being discharged.
This processing reduces the load to carry out coolant (means that coolant is discharged together with chips). - This product does not use any consumables such as cartridge filters or paper filters, so no industrial waste is generated.
| Coolant | Water soluble Oil-based |
|---|---|
| Category | Magnetic material Non-magnetic material |
| Processing details | Cutting |
| Work material | Mixed chips (aluminum + FC or sintered metal) |
| Chip shape | Granular Small curl-shaped (50 mm or less) Small curl-shaped (51 mm to 100 mm) |
| Grinding chip size | |
| Machine tool | Machining center Broaching machine NC lathes Automation machine Gear cutting machine Gun drill machine Cutting specialized machine |
Mechanism
- The dirty liquid flows onto the conveyor.
- Magnetic chips are captured by the magnet installed on the bottom of the conveyor.
- The dirty liquid is filtered when it passes through the rotating punching filter.The resultant clean liquid flows from the inside of the punching filter to the tank.
- Chips captured in the punching filter are scraped off by the scraping board and settle on the bottom of the conveyor.
- Magnetic chips captured by the magnet on the bottom of the conveyor and chips that have settled on the bottom of the conveyor are conveyed by the scraper.
- Chips are temporarily stored in the conveyor outlet, drained, and then discharged.
Specifications
Dimensional drawing
Dimension table
Filtration accuracy
200μm 90％ or more
* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.
Sludge distribution status
Machine tool: Machining center
Coolant: Water soluble
Processing flow rate: 700 L/min
Chip material: Aluminum
Processing flow rate
Water soluble
- MAL-1（MAL35HLA-235（12-1）） 100L/min
- MAL-2（MAL55HLA-250（12-2）） 200L/min
- MAL-3（MAL55HLA-310（13-3）） 300L/min
Product weight
- MAL-1（MAL35HLA-235（12-1）） 150kg
- MAL-2（MAL55HLA-250（12-2）） 180kg
- MAL-3（MAL55HLA-310（13-3）） 200kg
* The product weight varies depending on the specifications, options, etc.
Paint color
Silver gray (Munsell No. N-8.0)
* For information about the specified color, please consult us.
Geared motor
100W
Option
- Cyclone filter APOLLO
- Chain bucket skimmer CBS
- Relay terminal box
- Control panel, Operation box
* Please contact us for details.
Model code
Product Photo (Example)
Option (CBS)
MAL and AL have the same appearance.
* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.
* The specifications and dimensions are subject to change without notice.
* For the oil-based specifications, please consult us.
* For information about custom products other than standard products, please consult us.
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