Drastic cleaning reduction for grinding coolant system COMPACT

Drastic cleaning reduction for grinding coolant system COMPACT｜Bunri is a specialized manufacturer of equipment that separates and discharges sludge and chips from grinding and cutting

Drastic cleaning reduction for grinding coolant system COMPACT CPT

Grinding system with a new cyclone filter mounted on the uniquely designed tank.
Optimum for grinding sludge processing of non -magnetic materials.

Features

  • Suitable for sandy magnetic and non-magnetic sludge.
  • Compared to the conventional products*1, space was saved by reducing the amount of liquid in the tank.
  • The entire amount of liquid is filtered using the cyclone filter.
  • The primary tank generates a vortex as a result of the inflow of dirty liquid. With its centripetal force*2, sludge and abrasive grains are collected in the center of the tank.
  • By improving the primary tank structure, the rotating velocity of the vortex flow has tripled compared to before the improvement.Improved centripetal force*2 reduces sludge and abrasive deposits in the tank.
  • This product does not use any consumables such as cartridge filters or paper filters, so no industrial waste is generated.*1 Drastic cleaning reduction for grinding coolant system “ALG”.
    *2 Refers to the force that acts toward the center of the circle.Vortex.
Coolant Water soluble
Category Magnetic material Non-magnetic material
Processing details Grinding
Work material FC/FCD Steel Aluminum Stainless Copper Titanium Mixed chips (aluminum + FC or sintered metal)
Chip shape Sandy
Grinding chip size Ultrafine particles (5 μm to 10 μm) Fine particles (10 μm to 100 μm) Coarse particles (0.1 mm to 0.5 mm)
Machine tool Grinding machine

Mechanism

  1. The dirty liquid flows into the primary tank to generate a vortex.
    With its centripetal force, sludge and abrasive grains accumulate in the center of the tank.
  2. The supply pump in the center of the tank pumps the accumulated sludge and abrasive grains.
  3. The entire amount of dirty liquid is filtered by the cyclone filter.
  4. Sludge is discharged from the drain section of the cyclone filter to the settlement tank for conveyor type, and discharged by the scraper.
  5. After the clean liquid flows into the secondary tank, it is supplied to the machine by the pump.

Specifications

Dimensional drawing

Dimension table

Filtration accuracy

10 μm 90% or more

* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.

Sludge distribution status

Machine tool: Grinding machine
Coolant: Water soluble
Processing flow rate: 100 L/min
Chip material: Steel

* This is the numeric value based on the Cyclone filter APOLLO-S (APS).

Processing flow rate

Water soluble

  • 120 L/min  230 L/min

Product weight

With oil cooler

  • 120 L/min　320 kg
  • 230 L/min　410 kg

* The product weight varies depending on the specifications, options, etc.

Paint color

Silver gray (Munsell No. N-8.0)

* For information about the specified color, please consult us.

Option

  • Magnetic separator Phoenix NEO
  • Settlement tank for conveyor type (Drive motor: 25W)
  • Chain bucket skimmer CBS
  • Relay terminal box
  • Control panel, Operation box

* Please contact us for details.

Model code

* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.
* The specifications and dimensions are subject to change without notice.
* For the oil-based specifications, please consult us.
* For information about custom products other than standard products, please consult us.

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